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About Carbon Capture Technologies

Author: Atoco
Aerial view of industrial factory complex emitting thick smoke and air pollution from multiple smokestacks, illustrating environmental impact and carbon emissions from heavy manufacturing.

Carbon capture is a critical tool in the fight against climate change, offering solutions to reduce and remove carbon dioxide (CO₂) emissions from industrial processes and the atmosphere. But not all carbon capture technologies work the same way. Some target emissions at their source—like post-combustion, pre-combustion, and oxyfuel combustion—while others, such as Direct Air Capture (DAC), focus on pulling CO₂ directly from the air.

 

In this blog, we explore the different carbon capture technologies, their benefits and challenges, and how advanced materials like Metal-Organic Frameworks (MOFs) and Covalent Organic Frameworks (COFs) are revolutionizing the efficiency and scalability of these solutions. Whether capturing emissions from power plants or removing residual CO₂ from the atmosphere, these technologies are shaping the future of climate action.

What are the Carbon Capture Technologies?

Today, there are two fundamental approaches to carbon capture.

 

The first focuses on capturing carbon at the source of emission (often referred to as “Point Source Carbon Capture”), aiming to reduce as much as possible the amount of CO₂ that is released into the atmosphere. There are three main types of these solutions: pre-combustion capture, post-combustion capture (PCC), and oxyfuel combustion capture (OFCC), with PCC being by far the most widely used (estimates vary, but PCC is considered to account for around 70% of the carbon capture market). These solutions are used to reduce emissions in a targeted and effective manner from industrial processes, power generation and other sources. In spite of the fact that these solutions can be costly and require significant investment, they have the potential to significantly reduce emissions. 

 

The second approach is called Direct Air Capture (DAC), and it focuses on the problem of excess carbon dioxide in the atmosphere after it has already been emitted. Rather than capturing carbon at the source, the technique removes it from the air where it is present at around 400 ppm.  Metal-organic frameworks (MOFs) and Covalent-organic-frameworks (COFs), types of porous material referred to as reticular materials and known for its structural stability, are often used in DAC systems to enhance the efficiency and scalability of carbon capture from ambient air.  

Point-Source Carbon Capture Methods

Point-source carbon capture methods are technologies designed to capture CO₂ emissions directly at their source, such as from power plants or industrial facilities, before they enter the atmosphere.

 

Industrial power plant at sunset emitting heavy smoke from tall chimneys, highlighting air pollution, carbon emissions, and environmental impact of fossil fuel energy production.

 

Pre-Combustion Capture  

 

Pre-combustion capture is the process of capturing CO₂ before it is burned, and there are four basic stages of this process. First, a feedstock such as coal, natural gas, or biomass is gasified to produce a mixture of CO₂, hydrogen (H₂), and other gases. Then the CO₂ is separated from the other gases using a solvent or other separation process. Next, the H₂ and other gases are combusted to produce electricity or other forms of energy. Finally, the captured CO₂ is purified and compressed for storage or utilization. 

 

This method can be more efficient than post-combustion capture because CO₂ is separated at a higher concentration, which decreases the amount of energy required to capture and purify it. The fact that it can be used with a variety of feedstocks — particularly coal, natural gas, and biomass — is another benefit. The approach can also be combined with other carbon capture technologies to further reduce emissions. 

 

There are, however, several challenges associated with this technology, including high costs, technical complexity, and a requirement for large-scale infrastructure. The current cost of this technology is high compared to other forms of carbon capture, and the systems involved require a high level of technical expertise. Additionally, pre-combustion capture needs significant space for equipment and infrastructure, which can be a limiting factor in retrofitting existing facilities. Overall, it is a promising technology for reducing CO₂ emissions from industrial processes that use fossil fuels or biomass, but further research and development are needed to optimize its efficiency.

 

Post-Combustion Capture

 

The process of post-combustion capture (PCC) typically involves three stages. First, flue gas containing CO₂ is captured using a solvent or adsorbent material, which selectively binds to CO₂. Then, the solvent or adsorbent material is regenerated to release the captured CO₂. Finally, the released CO₂ is purified and compressed for storage or utilization. 

 

The benefits of PCC are clear. It can be retrofitted to existing power plants and industrial facilities, making it a potential solution for reducing emissions from existing sources. Having been demonstrated in large-scale power plants, it is a proven technology that can be combined with other carbon capture technologies to further decrease emissions. 

 

But PCC also faces challenges, particularly its high costs, energy requirements, and need for space. Retrofitting existing facilities can also be difficult because of PCC’s equipment and infrastructure requirements. So, while PCC offers a promising way to reduce CO₂ emissions from existing power plants and industrial processes, further research and development is required to improve its efficiency, reduce its costs, and increase its scalability. The porous structure of organic frameworks – such as MOFs and COFs – used in PCC systems provides an ideal matrix for CO₂ capture, as it offers a high surface area that allows for efficient adsorption of CO₂ molecules.

 

Oxyfuel Combustion Capture

 

Oxyfuel combustion capture (OFCC) is a three-stage process comprising the burning of fuel in pure oxygen to produce a high concentration of CO₂ and water vapor. The water vapor is then condensed and removed, leaving behind a stream of nearly pure CO₂. This captured CO₂ is then purified and compressed for storage or utilization. 

 

This approach captures CO₂ efficiently because the concentration of CO₂ in combustion gases is much higher than that of conventional combustion. The technology can also be retrofitted into existing power plants and industrial facilities, reducing emissions from existing sources. And OFCC can be combined with other technologies to reduce emissions even further. 

 

The drawbacks of OFCC, however, include high costs and energy requirements plus technical complexity. The technology is currently expensive, and a lot of energy is required to produce pure oxygen for combustion. Additionally, OFCC requires significant technical expertise to operate and maintain the system, which can be a limiting factor in retrofitting existing facilities. In fact, for OFCC systems, thermal stability of materials is essential, as the process requires high-temperature operations. 

 

OFCC is a promising technology for reducing CO₂ emissions, but further development and research are required to maximize its economic and technical viability.

 

Diagram illustrating CO₂ capture processes including post-combustion, pre-combustion, oxyfuel combustion, and industrial methods, showing flows of coal, gas, biomass, air, and CO₂ towards compression and dehydration.

Direct Air Capture

Direct air capture (DAC) captures CO₂ from the atmosphere directly by pulling air through absorbent or adsorbent material that can extract CO2. After the CO₂ has been captured, it can either be stored underground, used for enhanced oil recovery, or converted into other products such as fuels or chemicals. The technology can be used to capture CO₂ emissions from sources that are difficult or impossible to decarbonize, such as aviation, shipping, and some industrial processes. 

 

Cyclist overlooking a smog-covered city skyline from a hilltop, symbolizing urban air pollution, environmental health challenges, and sustainable transportation alternatives.

 

Being still in the early stages of development and deployment, DAC needs to resolve several challenges before it can be deployed at scale. One is its high cost, which is currently much higher than that of other carbon capture technologies. In addition, the amount of energy required for the operation of DAC systems could make it difficult to achieve net-negative emissions without significant improvements in renewable energy technologies.  

 

MOFs and COFs can be used in DAC systems to provide a porous structure that optimizes CO₂ capture. These materials, engineered with stability in mind, can withstand repeated cycles, making them suitable for long-term use in DAC. 

 

Several DAC pilot projects are currently underway around the world as part of a larger effort to advance the technology as a potential solution for climate mitigation.  

Benefits and Drawbacks of Carbon Capture Technologies

Comparison chart of carbon capture technologies—Pre-Combustion, Post-Combustion, Oxy-Fuel, and Direct Air Capture (DAC)—highlighting descriptions, CO₂ concentrations, advantages, and limitations.

About Atoco

Atoco is a leader in climate technology, founded by Professor Omar Yaghi, the pioneer of Reticular Chemistry. Atoco leverages reticular materials such as Metal Organic Frameworks (MOFs) and Covalent Organic Frameworks (COFs) to develop breakthrough solutions for carbon capture and atmospheric water harvesting. These technologies, designed with atomic precision, are engineered to tackle global and most pressing challenges: climate change and water scarcity. 

 

Atoco’s solid-state carbon capture technology, including solid-state PCC (Post-Combustion Carbon Capture) and solid-state DAC (Direct Air Capture) modules, tackles the challenges of post-combustion and DAC by using highly efficient reticular materials. This approach allows for reduced energy consumption and scalable deployment across industries, making it a vital tool in addressing global carbon emissions and the fight against climate change.